2022 Kawasaki KX112 Tightening Torques of Nuts and Bolts Owner’s Manual

2022 Kawasaki KX112 Tightening Torques of Nuts and Bolts

Tightening Torques of Nuts and Bolts

Location of nuts and bolts

Before the first ride of each day of operation, check the tightness of the nuts and bolts shown below. Check also that all cotter pins are in place and in good condition.

1. Front Fork Clamp Bolts (Lower)
2. Front Fork Clamp Bolts (Upper)
3. Front Fork Top Plug
4. Air Pressure Relief Screw
5. Handlebar Holder Bolts
6. Spark Plug
7. Cylinder Head Nuts
8. Cylinder Bolts
9. Muffler Body Cover Bolts
10. Front Brake Disc Mounting Bolts
11. Spoke Nipples
12. Front Axle Nut
13. Compression Valve Assembly
14. Front Caliper Mounting Bolts
15. Brake Hose Banjo Bolt
16. Bleed Valve
17. Front Fork Push Rod Nut
18. Handlebar Holder Nuts
19. Cylinder Nuts
20. Stator Coil Plate Mounting Screws
21. Tie-Rod Mounting Nuts
22. Rear Sprocket Nuts

1. Rear Caliper Mounting Bolts
2. Rear Brake Pad Pins
3. Rear Master Cylinder Mounting Bolts
4. Rear Frame Pipe Nuts
5. Rear Shock Absorber Mounting Bolts
6. Clutch Cover Bolts
7. Clutch Spring Bolts
8. Air Bleeder Bolt
9. Front Master Cylinder Clamp Bolts
10. Front Brake Reservoir Cap Screws
11. Brake Lever Pivot Bolt
12. Brake Lever Pivot Bolt Locknut
13. Steering Stem Head Nut
14. Steering Stem Nut
15. Rear Brake Disc Mounting Bolts
16. Rear Axle Nut
17. Brake Pedal Bolt
18. Rocker Arm Pivot Nut
19. Rocker Arm Bracket Bolts
20. Swingarm Pivot Shaft Nut
21. Transmission Oil Drain Bolt
22. Coolant Drain Bolt (Water Pump)
23. Coolant Drain Bolt (Cylinder)
24. Water Hose Clamp Screws
25. Engine Bracket Mounting Nuts

Torque table

Tighten all nuts and bolts to the proper torque using an aCcurate torque wrench. An insufficiently tightened nut or bolt may become damaged or tall oOut, possibly resuiting in damage to the motorcycle and injury to the rider. An overtightened nut or bolt may become damaged, broken, or fall out.

1. Tighten the two clamp bolts alternately two times to ensure even tightening torque.
2. Apply grease.
3. Apply a non-permanent locking agent.
4. Replacement Parts
5. Follow the specified tightening sequence.
6. Apply silicone grease (ex. PBC grease).
7. Apply 2-stroke oil.