2022 Kawasaki KLX110R L Clutch Owner’s Manual

2022 Kawasaki KLX110R L Clutch

Clutch

KLX110C Model
Clutch Adjustment

• Loosen the locknut.
• Turn the clutch release adjusting screw counter-clockwise until it becomes hard to turn, and then back it out a quarter turn.

A. Locknut
B. Adjusting Screw

• Tighten the locknut without changing the adjusting Screw position.

Tightening Torque
Clutch Adjusting Screw Locknut: 19 Nm (1.9 km, 14 ft lb)

• Start the engine and check the clutch by operating the shift pedal.

KLX110D Model
Clutch Lever Adjustment
Proper clutch lever free play is 2 3 mm (0.08 0.12 in.). Lever play increases with cable stretch and friction plate wear, requiring periodic adjustment. When the clutch lever free play is out of specification, first try adjusting it at the clutch lever as follows.

• Slide the clutch lever dust cover back.
• Turn the adjuster to obtain the proper amount of clutch lever free play.

A. Clutch Lever
B. Adjuster
C. 2 3 mm (0.080.12 in.)
D. Dust Cover

If the clutch lever free play cannot be adjusted at the clutch lever, make the adjustment further down the cable as follows.

• Turn the adjuster in all the way.
• Slide the dust cover at the clutch cable lower end out of place.
• Loosen the adjusting nuts at the lower end of the clutch cable, pull the clutch cable tight and tighten the adjusting nuts so that the clutch lever free play is 2 3 mm (0.08 0.12 in.)

A. Dust Cover
B. Clutch Cable
C. Adjusting Nuts

• Slide the dust cover back into place.
• Start the engine, check that the clutch does not slip and it releases properly.

WARNING
Too much cable play can prevent clutch disengagement and cause an accident resulting in serious injury or death. When adjusting the clutch or replacing the cable, be sure the upper end of the clutch outer cable is fully seated in its fitting, or it could slip into place later, creating enough cable play to prevent clutch disengagement.