KLX 110R

2022 Kawasaki KLX 110R Clutch Owners Manual

2022 Kawasaki KLX 110R Clutch

Clutch

KLX110C Model
Clutch Adjustment

  • Loosen the locknut.
  • Turn the clutch release adjusting screw counter-clockwise until it becomes hard to turn, and then back it out a quarter turn.

A. Locknut
B. Adjusting Screw

  • Tighten the locknut without changing the adjusting Screw position.

Tightening Torque
Clutch Adjusting Screw Locknut: 19 Nm (1.9 km, 14 ft lb)

  • Start the engine and check the clutch by operating the shift pedal.

KLX110D Model
Clutch Lever Adjustment
Proper clutch lever free play is 2 3 mm (0.08 0.12 in.). Lever play increases with cable stretch and friction plate wear, requiring periodic adjustment. When the clutch lever free play is out of specification, first try adjusting it at the clutch lever as follows.

  • Slide the clutch lever dust cover back.
  • Turn the adjuster to obtain the proper amount of clutch lever free play.

A. Clutch Lever
B. Adjuster
C. 2 3 mm (0.080.12 in.)
D. Dust Cover

If the clutch lever free play cannot be adjusted at the clutch lever, make the adjustment further down the cable as follows.

  • Turn the adjuster in all the way.
  • Slide the dust cover at the clutch cable lower end out of place.
  • Loosen the adjusting nuts at the lower end of the clutch cable, pull the clutch cable tight and tighten the adjusting nuts so that the clutch lever free play is 2 3 mm (0.08 0.12 in.)

A. Dust Cover
B. Clutch Cable
C. Adjusting Nuts

  • Slide the dust cover back into place.
  • Start the engine, check that the clutch does not slip and it releases properly.

WARNING
Too much cable play can prevent clutch disengagement and cause an accident resulting in serious injury or death. When adjusting the clutch or replacing the cable, be sure the upper end of the clutch outer cable is fully seated in its fitting, or it could slip into place later, creating enough cable play to prevent clutch disengagement.

Automotive Solutions

Recent Posts

VW Jetta Engine Fuse Box Diagram

Access the comprehensive 2010-2018 VW Jetta Passenger Fuse Box Diagram to troubleshoot electrical issues effectively.…

7 months ago

VW Jetta Passenger Fuse Box Diagram

Explore the comprehensive VW Jetta Passenger Fuse Box Diagram to troubleshoot electrical issues effectively. Understand…

7 months ago

2023 Ford F-150 Lightning Fuse Box Diagram

Under Hood Fuse Box Location Remove the front luggage compartment cover. Under Hood Fuse Box…

2 years ago

2022 Kawasaki NINJA H2 SX SE Brake Lever Adjuster Owner’s Manual

2022 Kawasaki NINJA H2 SX SE Brake Lever Adjuster Owner's Manual NOTICE Only adjust the front…

2 years ago

2023 Land Rover Range Rover Evoque Exiting The Vehicle Owners Manual

2023 Land Rover Range Rover Evoque Exiting The Vehicle SINGLE LOCKING WARNING Before exiting the…

2 years ago

2023 Land Rover Range Rover Evoque Front Seats Owners Manual

2023 Land Rover Range Rover Evoque Front Seats FRONT SEAT SAFETY Make sure to read…

2 years ago