2022 XC60 Volvo Engine compartment Owners Manual

Note

1. When approx. 1 litre (1 qt) of washer fluid remains in the reservoir, the message Refill washer fluid, level low appears together with the symbol in the driver display.
2. When the Refill washer fluid, a level low message together with the symbol appears on the driver display, it is time to refill the washer fluid
3. Open the bonnet with the handle in the passenger compartment and then with the handle under the front edge of the bonnet.
4. Open the washer fluid reservoir cap.
5. Washer fluid is filled into the reservoir with the blue cap. The reservoir is used for windscreen washers, rear window washers and headlamp washers.
6. Top up with washer fluid.
7. Close the washer fluid reservoir cap and then close the bonnet.
   

Prescribed grade: Washer fluid recommended by Volvo – with frost protection during cold weather and for temperatures below freezing point.

Important

Use Volvo genuine washer fluid or equivalent with a recommended pH of between 6 and 8, in working dilution (e.g. 1:1 with neutral water).

Important

Use washer fluid with antifreeze when the temperature is below freezing to avoid the fluid freezing inside the pump, reservoir and hoses.

• Cars with headlamp washing: 5.3 litres (5.6 qt).
• Cars without headlamp washing: 3.5 litres (3.7 qt).

Brake fluid – specifications

Brake fluid is the medium in a hydraulic brake system that is used to transfer pressure from e.g. a brake pedal via a master brake cylinder, which in turn acts on the brake callipers.
Prescribed grade: Volvo Original or equivalent fluid compliant with a combination of Dot 4, 5.1 and ISO 4925 class 6.
Note
It is recommended that brake fluid is changed or filled by an authorised Volvo workshop.

Opening and closing the bonnet

The bonnet can be opened using the handle in the passenger compartment and a handle under the front edge of the bonnet. It is important to follow the instructions for closing and to check that the bonnet is fully closed if it has been open.

Open the bonnet

1	Pull the handle beside the pedals to release the bonnet from its fully closed position.

2	Sweep from left to right in the opening under the bonnet, move the handle up and to the side to release the catch and lift the bonnet.

Warning – bonnet not closed

The open bonnet is indicated by a warning symbol and graphic in the driver display as well as by an acoustic signal.

NoteIf the car indicates that the bonnet is open despite it being fully closed – open the bonnet and follow the instructions for closing again. Visit a workshop if the problem persists – an authorised Volvo workshop is recommended.

Close the bonnet

Warning

1. Make sure that nothing is in the way of the bonnet closing to avoid crushing damage.
2. Lower the bonnet.
3. When the bonnet stops against the lock catch, push the bonnet to close it completely.
4. The bonnet must be audibly locked on both sides.
5. Check that the bonnet has been properly locked and that it is not open slightly.

Warning

1. Never drive with an open bonnet.
2. Thoroughly check that the bonnet is fully closed after it has been opened.
3. If the car warns or indicates that the bonnet is open, or if something else suggests that it is not fully closed – stop immediately and close it firmly.

Engine compartment overview

The engine compartment contains several service-related parts.

1. The appearance of the engine compartment may differ depending on the model and engine variant.
2. Coolant expansion tank
3. Reservoir for brake fluid (located on the driver’s side)
4. Washer fluid filler pipe
5. Central electrical unit
6. Air filter
7. Engine oil filler pipe

Location of warning decal for the engine compartment. The appearance of the engine compartment may differ depending on the model and engine variant.

NoteIt is not intended that the decals illustrated in the owner’s manual should be exact replicas of those in the car. They are included to show their approximate appearance and locations in the car. The information that applies to your particular car can be found on the decal on the car.

WarningSurfaces near the radiator in the front part of the engine compartment may become very hot while driving. Ensure that they have cooled sufficiently before handling, especially metal parts.

WarningRemember that the radiator fan (located at the front of the engine compartment, behind the radiator) may start or continue to operate automatically for up to approx. 6 minutes after the engine has been switched off. Always have the engine cleaned by a workshop – an authorised Volvo workshop is recommended. There is a risk of fire if the engine is hot.

WarningThe ignition system works at a very high and hazardous voltage. The car’s electrical system must always be in ignition position 0 when work is being performed in the engine compartment.
Do not touch the spark plugs or ignition coil when the car’s electrical system is in ignition position II or when the engine is hot.

Coolant

The coolant cools the internal combustion engine to the correct operating temperature. The surplus heat can be used to heat the passenger compartment.

Prescribed grade:

Ready-mixed coolant approved by Volvo.
If the concentrated coolant is used, mix it with 50% pure water. The level of cleanliness must meet Volvo’s requirements. Consult a Volvo dealer if unsure.
In order to prevent deterioration of cooling system function, which may lead to engine malfunction among other things, it is recommended that only coolant approved by Volvo should be used.

WarningCoolant must not be swallowed. It can cause damage to the kidneys and other organs. The product contains, among other things, ethylene glycol, inhibitor and water.

Topping up coolant

When topping up, follow the instructions on the coolant’s packaging. Never top up with water only. The risk of freezing increases with both too little and too much coolant concentrate.
If there are signs of leakage from the cooling system – avoid starting the car and have it towed in order not to risk engine damage. Signs of leakage can be coolant under the car, that coolant evaporates or if more than 2 litres (approx. 2 quarts) is needed when topping up.

Warning
The coolant can be very hot when the engine has been running. Always allow the coolant to cool before unscrewing the filler cap.
When filling – carefully unscrew the cap to release any overpressure.

Coolant expansion tank, left-hand drive car.

1. Screw off the cap in the plastic cover.
2. Screw off the cap and top up with coolant if necessary.
3. The coolant level must not exceed the yellow MAX mark inside the expansion tank.
4. Reinstall the parts in reverse order.

Coolant expansion tank, right-hand drive car.

1. Grip the hatch’s handle and lift/jiggle the hatch from the plastic cover.
2. Screw off the cap and top up with coolant if necessary.
3. The coolant level must not exceed the yellow MAX mark inside the expansion tank.
4. Reinstall the parts in reverse order.

Important

• Coolant is harmful to ingest and may cause organ damage.
• Only use coolant of Volvo-approved quality. If the concentrated liquid is used, make sure that the ratio is 50 % coolant to 50 % water of approved quality.
• Hard water and water with a high content of chlorine, chlorides and other salts or contaminants may cause corrosion to the cooling system.
• Do not mix different coolants.
• New coolant must be used to replace all coolant when replacing a large component in the cooling system.
• Only operate the engine when the cooling system is filled to the correct level. When the coolant level is too low, it may lead to overheating, resulting in engine damage.

Engine oil

Only use engine oil of the prescribed quality. This is a requirement in order for the recommended service intervals and warranty to be applicable.

• Location of warning decal for the engine compartment.
• The appearance of the engine compartment may differ depending on the model and engine variant.
• Volvo recommends:

If the engine oil cannot be checked on a regular basis and the level falls too low, there is a risk that this will cause serious damage to the engine.

NoteIt is not intended that the decals illustrated in the owner’s manual should be exact replicas of those in the car. They are included to show their approximate appearance and locations in the car. The information that applies to your particular car can be found on the decal on the car.

ImportantIn order to fulfil the requirements for the engine’s service intervals, all engines are filled with specially adapted synthetic engine oil at the factory. The choice of oil has been made very carefully with regard to service life, starting characteristics, fuel consumption and environmental impact. Approved engine oil must be used in order that the recommended service intervals can be applied. Only use a prescribed grade of oil for both filling and oil change, otherwise, there is a risk of the service life, starting characteristics, fuel consumption and environmental impact of the car affected. If engine oil of the prescribed grade and viscosity is not used, engine-related components may become damaged. Volvo disclaims any liability for any such damage. Volvo recommends that oil changes are carried out at an authorised Volvo workshop.

Symbols for low oil level

• Volvo uses different systems to warn about the oil level or low oil pressure. Low oil pressure is indicated by a warning symbol in the driver display.
• Warning or information about the car’s oil level can be indicated by a warning symbol in the driver display as well as message texts.
• Contact a Volvo dealer for more information.
• Change the engine oil and oil filter in accordance with the intervals specified in the Service and Warranty Booklet.

Checking and filling with engine oil

The oil level is detected with the electronic oil level sensor.

See the oil level in the centre display

The oil level can be shown in the centre display when the car is started. It should be checked regularly.
Press in the centre display.
Select Car status.
Different types of information about the car can be shown, including oil level.

NoteThe system cannot directly detect changes when the oil is filled or drained out. The car must have been driven approx. 30 km (approx. 20 miles) and have been stationary for 5 minutes with the engine switched off and on level ground before the oil level indication is correct.

NoteIf the right conditions for measuring the oil level (time after engine shutdown, the car’s inclination, outside temperature, etc.) are not met, then the message No value available will be shown in the centre display. This does not mean that there is something wrong with the car’s systems.

Important

If this symbol is shown then the oil pressure may be too low. Stop the car as quickly as possible and have the car recovered to a workshop – an authorised Volvo workshop is recommended.

Fill the engine oil

1. Filler pipe,
2. In some cases, the oil may need to be topped up between service intervals.
3. No action with regard to engine oil level needs to be taken until a message is shown in the driver display.

Warning
If the message Engine oil level Service required is shown then the oil level may be too high. Visit a workshop – an authorised Volvo workshop is recommended.

WarningDo not spill oil onto the hot exhaust manifold due to the risk of fire.

ImportantIf a message prompts you to top up the engine oil, only fill it with the specified amount. If the level is too high, it may result in operational disruption.

Engine oil – specifications

Engine oil grade and volume for each respective engine alternative can be read in the table.

Volvo recommends:

Engine	Engine code	Volume, incl. oil filter (litres, approx.)	Oil grade
B4	B420T6	6.1	Castrol Edge Professional V 0W-20 or VCC RBS0-2AE 0W-20
B4 / B4 AWD	D420T8	5,6
B5 / B5 AWD	B420T10	6.1
B5 / B5 AWD	B420T2	6.1
B5 AWD	D420T2	5,6
B6 AWD	B420T	6.1

Fuses in the engine compartment

Among other things, the engine compartment fuses protect functions related to the engine and the brake system.

1. Special pliers are housed on the inside of the cover to facilitate the replacement of tripped fuses.
2. The fuse box also provides space for several spare fuses.

Positions

Fuse locations are shown on the inside of the cover. Functions and components in the fuse table cover several models and engine alternatives. A fuse description can therefore apply to fewer than those in the table, or be completely missing, depending on how the car is equipped. If a position has multiple table values, it is due to variations in equipment level. In which case, follow the value of the fuse being replaced. In the event of doubt – contact a workshop. An authorised Volvo workshop is recommended.

	Function	Ampere	Type
	–	–	Micro
	–	–	Micro
	Charge pressure module, turbo Lambda probe group	15	Micro
	Spark plugs/ignition coils (petrol) Exhaust sensor group, diesel particulate/nitrous oxides (diesel)	15	Micro
	Solenoid engine oil pump Lambda probe group Solenoid air conditioning compressor	15	Micro
	Oil level and temperature sensors Glow plug module (diesel) Engine component group 1 (components related to engine function, including turbo/compressor. Contents depend on engine alternative.)	7,5	Micro
	Engine Control Module (ECM) Throttle control module Engine component group 2 (components related to engine function, including turbo/compressor. Contents depend on engine alternative.)	20	Micro
	Engine Control Module (ECM)	5	Micro
	Fuel evaporation pump (EVAP)	10	Micro
	Glow plug module (diesel) Engine component group 3 (components related to engine function, including turbo/compressor and cooling/temperature control of drivetrain. Contents depend on engine alternative.)	10	Micro
	Control module, spoiler damper Control module, radiator damper Relay coils power pulse (PowerPulse) (diesel) Switching valve, coolant	5	Micro
	Coolant pump	15	Micro
	Engine Control Module (ECM)	20	Micro
	Starter motor	40	MCase
	Starter motor	Shunt	MCase
	Fuel filter heater (diesel)	30	MCase
	Connection actuator 1	25	MCase
	Calculation unit	5	Micro
	Spare fuse	7,5	Micro
	Spare fuse	10	Micro
	Spare fuse	15	Micro
	Transmission control module	20	Micro
	USB port, tunnel console, rear	7,5	Micro
	12 V socket, tunnel console, front	15	Micro
	–	–	Micro
	12 V socket cargo area	15	Micro
	–	–	Micro
	Headlamp, left	15	Micro
	Headlamp, right	15	Micro
	Transmission control module	20	Micro
	Heated windscreen, left	Shunt	MCase
	Heated windscreen, left	40	MCase
	Headlamp washers	25	MCase
	Washer fluid pump, front	25	MCase
	Transmission control module Electric gear selector	15	Micro
	Horn (honk)	20	Micro
	Siren	5	Micro
	Control module, brake system (valves, parking brake) Control module, brake assistance	40 30	MCase
	Windscreen wipers	30	MCase
	Washer fluid pump, rear	25	MCase
	Heated windscreen, right	40	MCase
	Parking heater	20	MCase
	–	–	MCase
	Connection actuator 2	25	MCase
	Heated windscreen, right	Shunt	MCase
	Supplied when the ignition is switched on: Engine control module, Transmission components, Electric steering servo, Central electronic module, Control module brake system	5	Micro
	Radar, front	5	Micro
	Headlamp, right	15	Micro
	Alcohol lock	5	Micro
	Transmission control module	10	Micro
	Control module, battery engagement	5	Micro
	Collision module (SRS)	5	Micro
	Headlamp left	15	Micro
	Accelerator pedal sensor	5	Micro