2023 Volvo XC40 Recharge Plug-in Hybrid Engine compartment Owners Manual

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2023 Volvo XC40 Recharge Plug-in Hybrid Engine compartment

2023-Volvo-XC40-Recharge-Plug-in-Hybrid-product-img

Topping up washer fluid

Washer fluid is used for cleaning the headlamps as well as the windscreen and rear window. Washer fluid with antifreeze must be used when the temperature is under the freezing point.2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-1

Washer fluid is filled into the reservoir with the blue cap. The reservoir is used for windscreen washers, rear window washers and headlamp washers.

Note
When approx. 1 litre (1 qt) of washer fluid remains in the reservoir, the message Washer fluid Level low, the refill is shown in the driver display, together with the symbol.
Prescribed grade: Washer fluid recommended by Volvo – with frost protection during cold weather and for temperatures below freezing point.

Important
Use Volvo genuine washer fluid or equivalent with a recommended pH of between 6 and 8, in working dilution (e.g. 1:1 with neutral water).

Important
Use washer fluid with antifreeze when the temperature is below freezing to avoid the fluid freezing inside the pump, reservoir and hoses.

Volume:

  • Cars with headlamp washing: 5.5 litres (5.8 qt).
  • Cars without headlamp washing: 3.5 litres (3.7 qt).

Brake fluid – specifications

Brake fluid is the medium in a hydraulic brake system that is used to transfer pressure from e.g. a brake pedal via a master brake cylinder, which in turn acts on the brake callipers.
Prescribed grade: Volvo Original or equivalent fluid compliant with a combination of Dot 45.1 and ISO 4925 class 6.
Note
It is recommended that brake fluid is changed or filled by an authorised Volvo workshop.

Opening and closing the bonnet

The bonnet can be opened using the handle in the passenger compartment and a handle under the front edge of the bonnet. It is important to follow the instructions for closing and to check that the bonnet is fully closed if it has been open.

Open the bonnet

2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-2Pull the handle beside the pedals to release the bonnet from its fully closed position.
2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-3Move the handle under the bonnet upwards to release the catch and lift the bonnet.

Warning – bonnet not closed

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The open bonnet is indicated by a warning symbol and graphic in the driver display as well as by an acoustic signal.
Note
If the car indicates that the bonnet is open despite it being fully closed – open the bonnet and follow the instructions for closing again. Visit a workshop if the problem persists – an authorised Volvo workshop is recommended.

Close the bonnet

Warning

  1. Make sure that nothing is in the way of the bonnet closing to avoid crushing damage.
  2. Lower the bonnet.
  3. When the bonnet stops against the lock catch, push the bonnet to close it completely.
  4. The bonnet must be audibly locked on both sides.
  5. Check that the bonnet has been properly locked and that it is not open slightly.

Warning

  1. Never drive with an open bonnet.
  2. Thoroughly check that the bonnet is fully closed after it has been open.
  3. If the car warns or indicates that the bonnet is open, or if something else suggests that it is not fully closed – stop immediately and close it firmly.

Engine compartment overview

The engine compartment contains several service-related parts.
Some of the components included in the car’s electric drive system are located under the bonnet. Exercise caution in this area and only touch anything that is related to normal maintenance.

Warning

Orange-coloured cables must only be handled by qualified personnel.

Warning

Several components in the car work with a high-voltage current that could be dangerous in the event of incorrect intervention.

  • Do not touch anything that is not clearly described in the owner’s manual.
  • Exercise caution when checking/refilling fluids in the engine compartment.
2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-5The appearance of the engine compartment may differ depending on the model and engine variant.
  1. Coolant expansion tank
  2. Washer fluid filler pipe
  3. Reservoir for brake fluid (located on the driver’s side)
  4. Central electrical unit
  5. Air filter
  6. Engine oil filler pipe
2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-6Location of warning decal for the engine compartment. The appearance of the engine compartment may differ depending on the model and engine variant.

Note
It is not intended that the decals illustrated in the owner’s manual should be exact replicas of those in the car. They are included to show their approximate appearance and locations in the car. The information that applies to your particular car can be found on the decal on the car.

Warning
Remember that the radiator fan (located at the front of the engine compartment, behind the radiator) may start or continue to operate automatically for up to approx. 6 minutes after the engine has been switched off. Always have the engine cleaned by a workshop – an authorised Volvo workshop is recommended. There is a risk of fire if the engine is hot.

Warning
The ignition system works at a very high and hazardous voltage. The car’s electrical system must always be in ignition position 0 when work is being performed in the engine compartment.
Do not touch the spark plugs or ignition coil when the car’s electrical system is in ignition position II or when the engine is hot.

Coolant

The coolant cools the internal combustion engine to the correct operating temperature. The surplus heat can be used to heat the passenger compartment.

Prescribed grade:
Ready-mixed coolant approved by Volvo.
If the concentrated coolant is used, mix it with 50% pure water. The level of cleanliness must meet Volvo’s requirements. Consult a Volvo dealer if unsure.
In order to prevent deterioration of cooling system function, which may lead to engine malfunction among other things, it is recommended that only coolant approved by Volvo should be used.

Warning
Coolant must not be swallowed. It can cause damage to the kidneys and other organs. The product contains, among other things, ethylene glycol, inhibitor and water.

Topping up coolant

Follow the instructions on the coolant’s packaging for topping up. Never top up with water only. The risk of freezing increases with both too little and too much coolant concentrate.
If there are signs of leakage from the cooling system – avoid starting the car and have it towed in order not to risk engine damage. Signs of leakage may be coolant under the car, that coolant visibly evaporates, or that more than 2 litres (approx. 2 quarts) are needed for topping up.
Warning
The coolant can be very hot when the engine has been running. Always allow the coolant to cool down before unscrewing the filler cap.
When filling – carefully unscrew the cap to release any overpressure.
2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-7Coolant expansion tank
Screw off the cap and top up with coolant if necessary. The coolant level must lie between the MIN and MAX marks on the expansion tank.

Important

  • Coolant is harmful to ingest and may cause organ damage.
  • Only use coolant of Volvo-approved quality. If the concentrated liquid is used, make sure that the ratio is 50 % coolant to 50 % water of approved quality.
  • Hard water and water with a high content of chlorine, chlorides and other salts or contaminants may cause corrosion to the cooling system.
  • Do not mix different coolants.
  • New coolant must be used to replace all coolant when replacing a large component in the cooling system.
  • Only operate the engine when the cooling system is filled to the correct level. When the coolant level is too low, it may lead to overheating, resulting in engine damage.

Engine oil

Only use engine oil of the prescribed quality. This is a requirement in order for the recommended service intervals and warranty to be applicable.2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-8

Location of warning decal for the engine compartment. The appearance of the engine compartment may differ depending on the model and engine variant.
Volvo recommends:

If the engine oil cannot be checked on a regular basis and the level falls too low, there is a risk that this will cause serious damage to the engine.

Note
It is not intended that the decals illustrated in the owner’s manual should be exact replicas of those in the car. They are included to show their approximate appearance and locations in the car. The information that applies to your particular car can be found on the decal on the car.

Important

  • In order to fulfil the requirements for the engine’s service intervals, all engines are filled with specially adapted synthetic engine oil at the factory.
  • The choice of oil has been made very carefully with regard to service life, starting characteristics, fuel consumption and environmental impact.
  • Approved engine oil must be used in order that the recommended service intervals can be applied. Only use a prescribed grade of oil for both filling and oil change, otherwise, there is a risk of the service life,
  • starting characteristics, fuel consumption and environmental impact of the car affected.
  • If engine oil of the prescribed grade and viscosity is not used, engine-related components may become damaged. Volvo disclaims any liability for any such damage.
  • Volvo recommends that oil changes are carried out at an authorised Volvo workshop.

Symbols for low oil level

Volvo uses different systems to warn about the oil level or low oil pressure. Low oil pressure is indicated by a warning symbol 2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-10in the driver display. Warning or information about the car’s oil level can be
indicated by a warning symbol 2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-11in the driver display as well as message texts. Contact a Volvo dealer for more information.
Change the engine oil and oil filter in accordance with the intervals specified in the Service and Warranty Booklet.

Checking and filling with engine oil

The oil level is measured electronically and is shown on the centre display.

See the oil level in the centre display

2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-12Example of oil level display.
The oil level can only be shown when the car has been started. The oil level should be checked regularly.
Open the Car Status app from the app view in the centre display.
Press Status to show the oil level.
Note
The system cannot directly detect changes when the oil is filled or drained out. The car must have been driven approx. 30 km (approx. 20 miles) and have been stationary for 5 minutes with the engine switched off and on level ground before the oil level indication is correct.
If the right conditions for measuring the oil level (time after engine shutdown, the car’s inclination, outside temperature, etc.) are not met, then the message No value available will be shown on the centre display. This does not mean that there is something wrong with the car’s systems.

Important

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If this symbol is shown then the oil pressure may be too low. Stop the car as quickly as possible and have the car recovered to a workshop – an authorised Volvo workshop is recommended.

Fill the engine oil

Important

If a message prompts you to top up the engine oil, only fill it with the specified amount. If the level is too high, it may result in operational disruption.

2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-14Filler pipe,.
In some cases, the oil may need to be topped up between service intervals. No action with regard to engine oil level needs to be taken until a message is shown in the driver display.

Warning
If the Engine oil level Service required message is shown, visit a workshop – an authorised Volvo workshop is recommended. The oil level may be too high.

Warning
Take care not to spill any oil in the engine compartment. This may lead to a fire if the oil comes into contact with hot parts.

Engine oil – specifications

Engine oil grade and volume for each respective engine alternative can be read in the table.
Volvo recommends:
2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-9
Engine Engine code Volume, incl. oil filter

(litres, approx.)

Oil grade
T4 B3154T10 5,6 Castrol Edge Professional V 0W-20 or VCC RBS0-2AE 0W-20
T5 B3154T5 5,6

Fuses in engine compartment

Updated 5/30/2022

Fuses in the engine compartment protect engine and brake functions, amongst other things.

2023-Volvo-XC40 -Recharge-Plug-in-Hybrid-Engine-compartment-fig-15The fuse box provides space for several spare fuses.

Positions

Fuse locations are shown on the inside of the cover. Functions and components in the fuse table cover several models and engine alternatives. A fuse description can therefore apply to fewer than those in the table, or be completely missing, depending on how the car is equipped. If a position has several values in the table, the value depends on variations in equipment level. In which case, follow the value of the fuse being replaced. In the event of doubt – contact a workshop. An authorised Volvo workshop is recommended.

Function Ampere Type
  USB port, tunnel console, rear 5 Micro
  12 V socket, tunnel console, front 15 Micro
  Micro
  12 V socket cargo area. 15 Micro
  Engine Control Module (ECM) 20 Micro
  Spark plugs/ignition coils 15 Micro
  Micro
  Control module, spoiler damper

Control module, radiator damper

Solenoid engine oil pump

Solenoid AC compressor

Engine component group (components related to engine function, including turbo/compressor and cooling/temperature control of drivetrain. Contents, depend on engine alternative.)

15 Micro
  Lambda probe group 15 Micro
  Micro
  Micro
  Headlamp, right 20 Micro
  Headlamp left 20 Micro
  Airbags 5 Micro
  Accelerator pedal sensor 5 Micro
  Supplied when the ignition is switched on: Engine control module, Transmission components, Electric steering servo, Central electronic module, Control module for brake system 5 Micro
  Exterior audio module

Firewall module, diagnostic port OBD-II

5 Micro
  Alcohol lock 5 Micro
  Micro
  Internal relay coils 5 Micro
  Micro
  Brake pedal sensor 5 Micro
  Micro
  Actuator, transmission 5 Micro
Actuator, clutch 25 Micro
  Transmission control module 15 Micro
Actuator, clutch 25 Micro
  Engine Control Module (ECM) 5 Micro
  On board charger 5 Micro
  Control module, hybrid battery

High voltage converter, high-voltage generator/starter motor

5 Micro
  Horn (honk) 20 Micro
  Siren 5 Micro
  Windscreen wipers 30 MCase+
  Control module, brake system (valves, parking brake) 40 MCase+ HT
  Control module, brake system (ABS pump) 40 MCase+ HT
  Brake booster 40 MCase+ HT
  Actuator, transmission

Transmission control module

30 MCase+
  Transmission control module 30 MCase+
  Headlamps 30 MCase+
  MCase+
  Start relay 30 MCase+
  Towbar control module 25 MCase+
  Towbar control module 40 MCase+ HT
  MCase+ HT
  Power driver seat 20 MCase+
  Messe
  Micro
  Air conditioning 5 Micro
  Control module, hybrid battery

Converter, high-voltage generator/starter motor

5 Micro
  Shut-off valve, hybrid battery cooling

Coolant pump, hybrid battery

15 Micro
  Coolant pump, electric drive system 15 Micro
  MCase+
  Heated windscreen, right 40 MCase+ HT
  Heated windscreen, left 40 MCase+ HT
  Control function, support battery 5 Micro
  Headlamp left 20 Micro
  Headlamp, right 20 Micro

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